How to Build an Awesome Rustic Cooler From an Old Fridge

Rustic Fridge Cooler

Now, this is the best DIY rustic cooler project to do when you need a ‘new’ one already. Why? Because it has a lot more features than all the other outdoor coolers out there!

This DIY rustic cooler makes use of an old, non-working fridge and pallets, meaning it can be a very inexpensive project if you have free access to these materials. If not, try Craigslist and ask local pallet suppliers. That will surely still be easy on your pocket. ?

Though it seems like a big upcycling project, anyone can finish the rustic cooler project even in just one weekend. You don’t need to be a professional, and you don’t need very special building tools and equipment for the entire process.

What’s great about this DIY rustic cooler is that you have the option to use the small compartment for little gatherings, or the large one for really big parties. The small rustic cooler also works great for chilling some salad, fruits, and other food, while you use the bigger compartment for all the drinks.

If you’re not using the big compartment, you can use the rustic cooler’s lid as a counter for preparing food or as an extra table!

And you don’t have to worry about cleaning the cooler afterwards. This tutorial also discusses how to provide good drainage for easy cleaning and maintenance.

Old Fridge Rustic Cooler

Just add wheel casters on your rustic cooler for easy moving anywhere in your backyard. Then add a blackboard menu so that guests readily know what’s inside. And there you have it, the perfect outdoor rustic cooler that is also a great conversation starter with guests!

Hmm, do you think this rustic cooler can get any better?

Click on any image to start the lightbox display. Use your Esc key to close the lightbox.8-)

You’ll need these materials:

  • Old Refrigerator
  • Pallets
  • 2 x 4 Lumber
  • Screws
  • Caulking
  • Liquid Nails
  • Wheel Casters
  • PVC / Brass Fittings
  • Rope
  • Eye Bolts / Hooks
  • Black Spray Paint

And these tools:

  • Cordless Drill
  • Chop Saw
  • Circular Saw
  • Sander
  • Caulking Gun
  • Pry Bars
  • Hammer

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Rustic Fridge Cooler

Breaking down the pallets can be a bit of a challenge considering how well they’re put together.

Rustic Fridge Cooler

The method that seems to work the best for me is to cut through the deck boards where they attach to the side stringer boards of the pallet.

Rustic Fridge Cooler

This leaves only the middle stringer and the deck boards attached and with a bit of leverage and some hammering you can easily separate the deck boards for use in your project.

Rustic Fridge Cooler

Once the pallets were dismantled, the next step was to process the deck boards so that they were 25.75″ long (the width of the refrigerator. To do this we assembled a quick jig for the cop saw that allowed us to index the boards to the correct length quickly so that all of the wood could be processed as efficiently as possible.

We also left a few deck boards uncut so that they would be long enough to use for trim pieced in a later step.

Rustic Fridge Cooler

Dismantling the refrigerator is a pretty straightforward process, basically, just take out the screws and most of the electronics and shelving pull right out.

One very important thing to be aware of though is the Freon lines. It is illegal to cut Freon lines and allow the gas to escape into the atmosphere! Getting caught doing so will warrant a hefty fine, and moreover, it’s just a bad idea as you’re polluting the air and the environment.

Rustic Fridge Cooler

In our situation, the refrigerator we used was left in the basement of my sister’s newly purchased house and the previous owners decided for some reason to cut the lines before leaving so we didn’t have to contend with Freon removal.

However if you’re thinking about tackling this rustic cooler project and don’t already have a busted Freon-free refrigerator at your disposal fear not, there are safe ways to deal with the Freon. Check out the links below to learn how to safely remove Freon from your refrigerator. I think these guides were built for the purpose of scraping the refrigerator for metal, but they’ll work just fine for this project too:

Once you have the refrigerator stripped down you’re ready to start the next step: Painting!

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